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Note for Design of Steel Structure - DSS by Iliyas Khan

  • Design of Steel Structure - DSS
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  • B.Tech
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Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar anodic metal to corrode. A common example is the use of steel screws in stainless steel members and also using steel bolts in aluminium members. Obviously such a contact between dissimilar metals should be avoided in detailing. Fig 1.12. Mechanism of crevice corrosion Stress corrosion: Fig 1.13. Mechanism of stress corrosion This occurs under the simultaneous influence of a static tensile stress and a specific corrosive environment. Stress makes some spots in a body more anodic (especially the stress concentration zones) compared with the rest as shown in Fig.1.13. The crack tip in Fig.1.13 is the anodic part and it corrodes to make the crack wider. This corrosion is not common with ferrous metals though some stainless steels are susceptible to this. Fretting corrosion: If two oxide coated films or rusted surfaces are rubbed together, the oxide film can be mechanically removed from high spots between the contacting surfaces as shown in Fig. 1.14. These exposed points become active anodes compared with the rest of the surfaces and initiate corrosion. This type corrosion is common in mechanical components. Indian Institute of Technology Madras

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Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar Bacterial corrosion: This can occur in soils and water as a result of microbiological activity. Bacterial corrosion is most common in pipelines, buried structures and offshore structures. Hydrogen embrittlement: This occurs mostly in fasteners and bolts. The atomic hydrogen may get absorbed into the surface of the fasteners. When tension is applied to these fasteners, hydrogen will tend to migrate to points of stress concentration. The pressure created by the hydrogen creates and/or extends a crack. The crack grows in subsequent stress cycles. Although hydrogen embrittlement is usually included in the discussion about corrosion, actually it is not really a corrosion phenomenon. Fig 1.14. The mechanism of fretting corrosion 1.5.1 Corrosion protection to steel structure elements Corrosion Protection methods – The methods of corrosion protection are governed by actual environmental conditions as per IS: 9077 and IS: 9172. The main corrosion protection methods are given below (Cl. 15.2.3): a) Controlling the Electrode Potential b) Inhibitors c) Inorganic/Metal Coatings or Organic/Paint systems Taking care of the following points can provide satisfactory corrosion protection to most structural steel elements: The design, fabrication and erection details of exposed structure should be such that good drainage of water is ensured. Standing pool of water, moisture accumulation and rundown of water for extended duration are to be avoided. The details of connections should ensure that Indian Institute of Technology Madras

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Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar · All exposed surfaces are easily accessible for inspection and maintenance. · All surfaces not so easily accessible are completely sealed against-ingress of moisture. · Avoiding of entrapment and accumulation of moisture and dirt in components and connections by suitable detailing as shown in Fig. 1.15 · Avoiding contact with other materials such as bimetallic connections. · Detailing the structural steel work to enhance air movement and thereby keeping the surfaces dry as shown in Fig.1.16 Fig 1.15. Simple orientation of members to avoid dirt and water entrapment · Providing suitable drain holes wherever possible to initiate easy draining of the entrapped water as shown in Fig. 1.17 · Providing suitable access to all the components of steel structures for periodic maintenance, cleaning and carrying out inspection and maintenance at regular intervals. · Providing coating applications to structural steel elements. Metallic coatings such as hot-dip galvanising, metal spray coatings, etc. are very effective forms of corrosion protection. Cleaning of the surfaces and applying suitable paints is the most commonly used and reliable method of corrosion protection. Indian Institute of Technology Madras

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Design of Steel Structures Prof. S.R.Satish Kumar and Prof. A.R.Santha Kumar Fig 1.16 Detailing to enhance air movement between joints Fig 1.17 Provision of drain holes wherever possible Structural steel comes out of the mill with a mill scale on its surface. On weathering, water penetrates into the fissures of the mill scale and rusting of the steel surface occurs. The mill scale loses its adhesion and begins to shed. Mill scale therefore needs to be removed before any protective coatings are applied. The surface of steel may also contain dirt or other impurities during storage, transportation and handling. The various surface preparation methods are briefly explained below. Manual preparation: This is a very economical surface cleaning method but only 30% of the rust and scale may be removed. This is usually carried out with a wire brush. Indian Institute of Technology Madras

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