Notes for Production Design and Production Tooling - PDPT by Saipad Sahu

Product design considerations, product planning, product development, value analysis, product specification. Role of computer in product design

Product design sand casting: design of gating system and risering.

Forging design: allowances, die design for drop forging, design of flash and gutter, upset forging die design

Sheet metal working: Design consideration for shearing, blanking piercing, deep drawing operation, Die design for sheet metal operations, progressive and compound die, strippers , stops, strip layout

Broach Design

Design of jigs and fixtures, principle of location and clamping, clamping methods, locating methods, Drill Jig bushing, Indexing type drilling Jig. Design of single point cutting tool, broach and form tool. Design of limit gauges

Process Planning – selection of processes, machines and tools. Design of sequence of operations, Time & cost estimation, Tooling design for turret lathe and automats